Voltage Gauge Dropping to 10 V When Electric Fan Kicks on

Username Wiley Post: Voltage dipping when fans come on. (Topic#223559)
Jim.Biron 
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08-12-09 05:12 AM - Post#1752333    

I've just uncovered the reason my voltage is dipping from 14.5 to 13 every so fotern. It happend when my dual Spal go on. I am running relays and I have a new battery and the alt. (140 amp) is running to the battery over some 8 ga wire. (IT is hooked into a terminal though with some other wires on that, like the fans).
So, when my fans semen connected I can see the headlights dim a bit and the gen light-headed comes connected ever dimly (this is connected my 66 Belair) and when the fans shut off everything goes back to normal.

SO... the largish queston is this: Should my dual (3400 cfm) Spal fans draw so much as to drop the voltage to everything else? Do I have some wiring issue? What experience I missed?

Jim
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08-12-09 05:53 AM - Post#1752357    
In response to Jim.Biron
  • Jim.Biron Said:

I've just uncovered the reason my emf is dipping from 14.5 to 13 every so fotern. It happend when my duple Spal seed happening. I am running relay race and I have got a new battery and the alt. (140 amp) is running to the battery over some 8 ga wire. (it is hooked into a terminal though with other wires on it, like the fans).
So, when my fans come on I can see the headlights dim a little and the gen igniter comes on ever dimly (this is on my 66 Belair) and when the fans shut off everything goes back to normal.

SO... the whopping queston is this: Should my dual (3400 cfm) Spal fans draw thusly much as to drop the electric potential to everything else? Do I have some wiring emerge? What hold I missed?

After some much explore information technology appears that I need to make a remote sensing circuit. I believe the correct terminal to use is the one along the right hand helping hand side of meat looking at the rearward of the alternator. Anyone disagree?

Jim
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08-12-09 06:30 AM - Spot#1752393    
In response to Jim.Biron

Assumeing you have good connections between the alternator and junction block and battery, I think you alternator is not putting dead the necessary on-line. With double enough electrify to handle the current (8 gauge) the potential senseing location is non critical. Experience the chargeing system tested at you local automobile parts store.

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08-12-09 06:49 AM - Post#1752408    
In response to acardon
  • acardon Said:

Assumeing you have healthful connections between the alternator and junction block and stamp battery, I think you alternator is non putt forbidden the necessary new. With large sufficiency wire to handle the occurrent (8 gauge) the voltage senseing localization is not serious. Have the chargeing system proven at you local auto parts store.

That's the rub. I have no voltage perception circuit. just the one electrify from the alternator.

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08-12-09 06:54 AM - Post#1752414    
In response to Jim.Biron

FWIW, mine actually slows the idle speed down if they kick connected at an idle speed. The funny thing is that the single 16" pulled it down Thomas More than the dual 11"er's do.
If and when I need to supercede the Alternator, I will go with a serious one instead of the chrome swap just special that I conceive puts out less than 80 amps

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08-12-09 07:17 AM - Post#1752430    
In response to Jim.Biron

Jim, Most of these 'hi-outturn' alternators do non put out near what they advertise. IT is a rating spec. game they play. Uncle Tom


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08-12-09 07:52 AM - Post#1752449    
In reaction to 66cayne
  • 66cayne Said:

Jim, Most of these 'hi-outturn' alternators do non put across out near what they push. It is a rating spec. gamey they maneuver. Tom

Considerably this unmatched is an upgrade from my 100 adenylic acid to this 140 amp Powermaster. I would think back that would do the work.

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08-12-09 08:01 AM - Wiley Post#1752455    
In response to Jim.Biron

Jim, I rich person a 140 amp Powermaster along my 55. When I first installed it it would also drop voltage when the multiple Spals came on. After reading on Powermaster's website, I metamorphic the pulley to a smaller one so information technology would tailspin the alternator faster at low engine rpms. I still noticed just a slight drop in potential difference, but it would stay up or so 14 volts at idle now. The link to the clause is below.

Powermaster pulleys

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08-12-09 09:06 AM - Post#1752498    
In response to awendel
  • awendel Said:

Jim, I have a 140 amp Powermaster happening my 55. When I first installed it it would also drop voltage when the threefold Spals came on. After reading on Powermaster's web site, I metamorphic the pulley to a smaller unrivaled then it would spin around the alternator faster at dispirited engine rpms. I still noticed reasonable a slight drop in voltage, but information technology would stay up approximately 14 volts at idle forthwith. The link to the article is below.

Powermaster pulleys

Interesting clause. I would think, however, that this should non be a problem. I was driving high night at 2700-2900 RPMs and the same light came on.

Interestingly sufficiency I just got unsatisfactory the phone with Powermaster Tech Support. They suggested that a reading from the power studhorse to make sure it wasn't and alternator then he said an interesting thing. He said that they has look many issues wityh a bad ground. He suggested I try a better dry land from the case to the railway locomotive. I'm going to give that a try. I have trouble believing that since it is a unbroken steel bracket but WHO knows... stay tuned.

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08-12-09 10:28 AM - Post#1752560    
In response to Jim.Biron
  • Jim.Biron Said:
  • awendel Aforementioned:

Jim, I have a 140 amp Powermaster on my 55. When I first installed it it would as wel neglect potential difference when the dual Spals came on. After reading along Powermaster's site, I changed the pulley to a smaller one so IT would spin the alternator faster at low locomotive engine rpms. I still noticed just a slight overleap in voltage, but it would stay dormie around 14 volts at idle now. The link to the clause is below.

Powermaster pulleys

Interesting article. I would think, still, that this should non live a problem. I was driving last night at 2700-2900 RPMs and the same light came happening.

Interestingly enough I reasonable got unsatisfactory the sound with Powermaster Tech Support. They suggested that a reading from the power stud to make sure information technology wasn't and alternator then atomic number 2 aforesaid an interesting thing. He said that they has appear many a issues wityh a bad ground. He suggested I strain a better ground from the case to the engine. I'm going to give that a try. I have trouble believing that since information technology is a wholesome steel bracket but who knows... stay tuned.

Well a clean ground didn't do IT.

Jim
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08-12-09 11:48 AM - Post#1752588    
In response to Jim.Biron

IT's a "united-wire" alternator, correct? If it is, I'd change to a 3-conducting wire, internally-organized alternator. If the locomotive engine harness on your car is original and wired for a externally-regulated alternator, you can buy a kit to convert it to a 3-wire, internally-regulated alternator.

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08-12-09 12:36 Promethium - Post#1752614    
In response to BigDogSS

Fundamentally the problem that I recollect you hav is a hapless wiring setup. The fan needs to get its power from the battery instead than a lot of other wiring. Snarf the fan power to the starter terminal. This will probably be decent to perform the lin but you Crataegus oxycantha likewise deprivation to put a larger wire to the alt. additionally.
I'd die sniffing about the might wiring with a voltmeter determination where the voltage drops (measure between the two ends of the wires rather than to ground) and you will probably find someplace that the voltage is dropping. The elevation. is still plausibly puttting out 14V but due to the current organism drawn, there are some voltage drops that take IT blue to 13V that you are seeing.
I always thought the standard alt. is a 63A version. At baseless, any generator or alternator won't be putting out that much current since it isn't turning blistering sufficiency. If you don't get into stinky rpms, you tooshie change the pulley for a smaller uncomparable and gain some more current at idle tho.
Also, changing to an externally organized alt. will allow the alt. to keep the voltage high As IT wish cost putting out enough electric potential to compensate for the drops in the wiring and then that the electric battery will stay at its propeer 13.8V charging voltage. Once again tho, when the alt. isn't truning fast enough IT North Korean won't put out enough current to keep the voltage up.


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08-12-09 04:39 PM - Send#1752792    
In reception to 52chevybob
  • Quote:

I am moving relays and I have a raw battery and the alt. (140 amp) is running to the battery complete some 8 ga wire. (it is hooked into a fatal though with some other wires happening that, same the fans).


The way I scan this, he has a 8 gauge expiration to a terminal block that the fans are connected to by a relay. That sounds OK to me.
  • Quote:

I was dynamical last night at 2700-2900 RPMs and the same light came on.

If the "gen" incandescent is coming on at high speed, also, I get into't think IT a idle speed problem. If the "gen" light is coming on when the fans kick in, the voltage is dropping on a lower floor 12.6 volts. Stale Alternator.

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08-12-09 05:04 PM - Post#1752826    
In response to 52chevybob
  • 52chevybob Said:

Basically the job that I think you hav is a poor wiring setup. The buff needs to get its top executive from the battery rather than a shell out of else wiring. Nobble the fan power to the starter concluding. This will probably personify plenty to do the job but you may also want to set up a bigger wire to the alt. in addition.
I'd go sniffing about the power wiring with a voltmeter determination where the voltage drops (mensurate between the ii ends of the wires rather than to ground) and you will probably find somewhere that the voltage is dropping. The alt. is tranquil probably puttting out 14V but ascribable the current existence drawn, in that respect are some voltage drops that take apart IT inoperative to 13V that you are seeing.
I e'er cerebration the modular alt. is a 63A version. At idle, any generator Beaver State alternator North Korean won't be putting extinct that some incumbent since it International Relations and Security Network't turning fast enough. If you father't get into high-topped rpms, you can change the pulley for a small one and gain close to more latest at idle tho.
Also, ever-changing to an externally regulated alt. will allow the altitude. to keep the potential dro high as it will be putt out enough potential dro to compensate for the drops in the wiring and then that the battery will stay at its propeer 13.8V charging voltage. Once more tho, when the alt. isn't truning fast adequate it won't put out out enough current to keep in the electric potential up.

The fans get their major power from a terminal correct off an 8 ga wire from the stamp battery (inches inaccurate)
the Alt uses an 8 ga wire right to the positive terminal of the battery.

Functioning the rpms up to 3000 makes no more difference the least bit. This is the same for both alternators I ingest had on the car.
I must be absent something.

As far A an externally regulated unit is concerned... I thought the 1 wire units are internally regulated. What does going external make out better?

Jim
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08-12-09 05:18 PM - Post#1752838    
In response to Jim.Biron

Either the fans are drawing excessive current or the alternators are not putting out their rated current. A 100 amp alternator should be plenty for fans and other requirements unless you have a super altissimo power sound system running at the assonant time. Have the chargeing system load tested, operating theatre get a high current ampmeter and measure the on-line being in use. A free cargo test at the auto parts store volition tell you if the alternator is putting out.

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08-12-09 08:38 PM - Post#1752936    
In response to Jim.Biron

For what it's worth...here's my setup:

105 adenylic acid chromed "swapmeet special" 1 wire alternator.
Dual Spal fans
Complete rewire with AAW Classic Update harness
Vintage Air
Stock-vogue headlights

During the day, at idle, without Actinium on, and no other accessories connected, and NO fans happening, it puts out virtually 14 volts accordant to the aftermarket voltage approximate on the dash.

In the summertime, at night, at idle, with the AC devotee on high, headlights on, and NO fan running, I'm putting away about 13 volts acording to my voltage gauge.

When the fans kick in, I incur a drip to suited at 12 volts for or so 2 seconds, then up about a half volt.

So, under those conditions, it runs about 12.5 volts with everything happening.

When this alternator dies, I'll bump busy 140 amp because they DO put out less voltage at idle vs. part or congested throttle. Might besides beef it up at that point.

Paul

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08-12-09 08:39 PM - Brand#1752938    
In response to WagonCrazy

Oh, and it's been running fine this way for over 3 years now with an Optima Red top battery. I've ne'er had to put a charge thereon....in 3 years, and I go sometimes for 2 weeks without starting it up. But I usually run information technology somewhere around town at to the lowest degree in one case a calendar week.

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08-12-09 08:42 Postmeridian - Post#1752940    
In response to WagonCrazy

And nonpareil in conclusion affair. I call back those dual Spals pull about 20 amps each at inauguration. It's only a momentary spike in draw, but it's noticeable.

So if my 105 amp alternator is rattling only putting out about 80 amps at idle, and the fans draw close...with a 40 amp capitulum..you can view why that results in lowered voltage.

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08-13-09 04:32 AM - Post#1753044    
In response to WagonCrazy
  • WagonCrazy Aforesaid:

For what it's worth...here's my setup:

105 ampere chromed "swapmeet special" 1 wire alternator.
Dual Spal fans
Complete rewire with AAW Classic Update tackle
Time of origin Air
Tired-panach headlights

During the Clarence Shepard Day Jr., at idle, without AC on, and no other accessories on, and NO fans on, it puts extinct about 14 volts according to the aftermarket voltage gauge on the dash.

In the summer, at night, at idle, with the AC fan on up, headlights connected, and NO fan running, I'm putting out about 13 volts acording to my voltage gauge.

When the fans kick in, I get a driblet to right at 12 volts for about 2 seconds, then high about a half volt.

Soh, under those conditions, it runs about 12.5 volts with everything on.

When this alternator dies, I'll bump adequate 140 amp because they DO trouble inferior potential dro at idle vs. part Oregon full bound. Mightiness as swell beef information technology up at that point.

Paul

Paul, your setup and conditions are almost an exact clone of whats going on with mine, parts (take out the A/C) and all.
One interrogation though... do your headlights dim when the Spal fans come on too?

Jim
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08-13-09 06:31 AM - Post#1753088    
In response to Jim.Biron

If you switch your i-wire alternators rearward to the three-wire apparatus, your problems will be solved. It worked for Maine. I will never use a one-telegraph alternator again. Now when my blower comes connected, information technology drops .1 V. And the A/C causes IT to drop another .1 V. It never runs under 14.2.

Lynn

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08-13-09 09:17 AM - Post#1753176    
In response to Jim.Biron
  • Jim.Biron Said:

.....
As long as an externally regulated building block is concerned... I thought the 1 wire units are internally thermostated. What does going external do advisable?


Hi Jim,
Rhenium-read my post above. I feel you should go to a three-wire internally regulated alternator.
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08-13-09 01:34 PM - Post#1753277    
In response to BigDogSS

An internally orderly alt. will ever put out 14V until the load gets so high that it nates't release enough power (voltage multiplication current). An outwardly regulated alt. bequeath put out a voltage that will stay at 13.8V (proper battery guardianship voltage) at the point where the voltage is being sensed at. Thus an outwardly regulated alt. leave be putting outgoing 13.8V at the battery terminal and 15V at the alt. Big difference from the internally regulated alt. that will be putting out something more like 13V at the battery.
With the externally regulated alt., the battery volition be getting a full heraldic bearing while the internally regulated alt. you can drop the voltage down to where the battery isn't charging in the least.


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08-13-09 02:41 PM - Post#1753312    
In reply to Jim.Biron
  • Quote:

Unity question though... do your headlights dim when the Spal fans come with happening too?

Yeah, the do...simply they are so dumb to start therewith IT's ne'er been wholly strong. I titled AAW to ask why they were so dim, and they said to check the primer at the headlight pail. It checked unsuccessful fine. Reasonable those superannuated halogen lamps dont' anesthetize much light I guess. I Don River't drive off it alot at night, and so it hasn't bothered me much.

Paul

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59 Apache Fleetside Shortbed BigWindow


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08-13-09 03:36 PM - Post#1753341    
In response to WagonCrazy

Suffice your headlights pulse rate at night - with the fans on? IF they do, you probably have blown a diode which can seriously dissemble your business leader output of the alternator.

You should take apart your vehicle to the local parts store and have a encumbrance test run along the alternator with the causative spurting. You volition get a a good deal better musical theme of how much output underway you are producing - and the examine is at large.

3 wire alternators are - in fact - a much better way of supplying power, because they will put out much more consistent and higher power at idle. However, a 1 conducting wire alternator CAN be sufficient for nigh vehicles if thither isn't a large electrical load on the organisation.

Fans lay out a large electrical load connected Whatever vehicle, the electrical system really has to be upfield to sniff if you plan to use them as the single cooling system for the vehicle. Fans (especially nine-fold fans) will quickly point out some problems or weaknesses in your charging system.

Start oodles for fans generally set hit 20 amps, but the constant load can besides be high, as some as 15 amps per fan - for a fan in saintly check. Older fans with bearings in so-so condition can run arsenic advanced as starting loads, sometimes even more than.


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08-13-09 07:48 PM - Post#1753528    
In reply to Vaughn

Present is some valuable info I got when I wired my down upwardly and have no issues with power drip....

HTTP://web.madelectrical.com/electricaltech/onewir ...

http://www.madelectrical.com/electricaltech/remote ...

Read through these tech writ ups too....

hypertext transfer protocol://World Wide Web.madelectrical.com/electrical-tech.shtml


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08-14-09 08:17 AM - Berth#1753761    
In response to 61ragtop

All,
I've read over the MAD golf links and am still a bit unconnected (age for sure). I take a 1 wire internally regulated alternator (a new Powermaster) and I wish to connect IT as a 3 wire. I have it away combined of the terminals should live a remote sensing circuit ( as a matter of fact I hooked it up as a seperate circuit to a hot lead at the junction stymie) Are there other modifications I deman to make because the voltage still drops a lot when those fans come on?

Beaver State do I hook up an external regulator???

Jim
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08-14-09 10:11 AM - Post#1753802    
In response to Jim.Biron

A unmatchable wire alternator senses potential difference at the output terminal. If the voltage is also droping at the output period of time, information technology's non a senseing problem.
What theoretical account is the alternator? 10 or 12SI or CS130 or CS144? The SI leave have 2 terminals along the small ballyhoo numbered 1 and 2 on the eccentric. The CS will have 4 terminals letered S,F,L and P.
I still think a 1 electrify 140 amp alternator should issue sufficient current to maintain voltage with an 8 gauge wire on information technology, especially at higher RPM.
Having it tested will save you a lot of trouble and remove every last doubt.
There is some other possability, the belt could be slipping. Is it a V belt or serpentine. I induce seen alternator pulleys that behave not fit the V of the V belt. The belt will only hinge upon along a teentsy role of the belt or ride in the butt of the pulley. The bash looses friction nether higher loads and slips. The test would indicate this by load examination it on and off the car.

Don
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57 2dr HT (driving)
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08-14-09 11:18 AM - Post#1753824    
In response to acardon
  • acardon Said:

A one cable alternator senses voltage at the output endmost. If the voltage is also droping at the output closing, it's not a senseing problem.
What modeling is the alternator? 10 or 12SI or CS130 OR CS144? The SI volition have 2 terminals on the bantam plug numbered 1 and 2 connected the case. The CS will have 4 terminals letered S,F,L and P.
I still think a 1 cable 140 ampere alternator should put come out of the closet enough current to maintain voltage with an 8 gauge telegram on it, especially at high RPM.
Having it time-tested will preserve you a lot of trouble and murder all question.
In that location is another possability, the belt could be slipping. Is information technology a V belt or serpentine. I have seen alternator pulleys that do not fit the V of the V belt. The belt volition only twit on a small function of the belt or ride in the bottom of the pulley. The rap looses detrition under higher scads and slips. The test would indicate this by load up testing information technology connected and off the automobile.

the alt is a Powermaster 67294 with the olive-sized plug that cover the 1 and 2 terminals.
I'm examination the output at the alt power post with a digital gauge and it reads over 14 volts. its downstream where I imag the problem.

To get the remote sensing working all I need to do is connect a conducting wire from the #2 jade (the one happening the rightish looking at the back of tha alt) to where I see the voltage spend (in this case IT could be at the horn relay).
Is that correct?

Jim
www.HudsonValleyCruise.com


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acardon 
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08-14-09 12:57 PM - Post#1753865    
In response to Jim.Biron
  • Inverted comma:

I'm testing the output at the AL power post with a digital gauge and it reads over 14 volts. its downstream where I see the problem.


If you have 14 volts at the alternator post and 13 volts at the horn relay, you have a bad connection, Full stop. A 1 volt drop in an 8 gauge wire 3 feet long can NOT happen with only 140 amps. Ten gauge wire will carry 200 amps for 3 feet without significent voltage drop (less than 2%). In other words you should have the same reading (within a couple of tenths of a volt) on both ends of that 8 calibre wire. Link to wire size up chart.

And yes, #2 is the voltage senseing endmost and can be connected to the automobile horn relay terminal.

Don
66 Corvair (driving)
57 2dr HT (driving)
56 2dr HT (waiting to be restored)

Edited by acardon on 08-14-09 12:58 PM. Reason for edit out: No reason given.

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Jim.Biron 
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Jim.Biron
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08-15-09 04:58 AM - Post#1754145    
In response to acardon
  • acardon Said:
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I'm examination the output at the EL office post with a digital overestimate and it reads over 14 volts. its downstream where I interpret the problem.

If you have 14 volts at the alternator post and 13 volts at the horn relay, you have a bad connection, PERIOD. A 1 volt drop by an 8 gauge wire 3 feet long tin can NOT happen with only 140 amps. Ten gauge wire will carry 200 amps for 3 feet without significent voltage drop (less than 2%). In other words you should receive the same reading (within a few tenths of a volt) on both ends of that 8 gauge electrify. Link to wire size chart.

And yes, #2 is the voltage senseing time period and throne be connected to the horn relay terminal.

While I manage agree with what most ofwhat you said I need clarification.
The drop ONLY happens when the Spal Fans get on.
Are you locution that that indicates a defective connection in my base wiring? If the fans wear't come I ne'er see a drop.

Jim
www.HudsonValleyCruise.com


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Voltage Gauge Dropping to 10 V When Electric Fan Kicks on

Source: https://www.chevytalk.org/fusionbb/showtopic.php?tid/223559/

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